ERP Operations

► 1. Sales forecast, delivery costs, capacity plan

► 2. Master Production Schedule, Bill of Materials, sales forecast

► 3. Stock on hand, Master Production Schedule, Bill of Materials

► 4. Average replenishment time; re-order point, economic order quantity

► 5. Bill of Materials, sales forecast, sales history

Stock on hand, Master Production Schedule, Bill of Materials

► 1. The sum of stock-on-hand and work-in-progress

► 2. A list of required safety stock items

► 3. The required output from a process over time

► 4. The difference between planned receipts and current stocks

► 5. The product structure showing where common parts are used

The product structure showing where common parts are used

► 1. Capacity requirement plans / stock quantities / stock locations

► 2. Stock quantities / Bills of Materials / Master Production Schedule

► 3. Sales order priorities / Bills of Materials / Material Requirement Plans

► 4. Master Production Schedule / capacity requirement plans / stock locations

► 5. Material Requirement Plans / scheduled purchase orders / capacity requirement plans

Material Requirement Plans / scheduled purchase orders / capacity requirement plans

► 1. Bottlenecks govern throughput

► 2. Capacity is “king”

► 3. Process batch should be variable

► 4. Balance flow is what is required

Capacity is “king”

► 1. It can have a disruptive effect on the organization’s operations

► 2. It does not allow decisions and databases from all parts of the organization to be integrated

► 3. Implementation is expensive

► 4. The effect it has on businesses is disappointing

It does not allow decisions and databases from all parts of the organization to be integrated

► 1. Actual sales are netted off the forecasts in the MPS

► 2. Actual inventory is counted regularly and adjustment made to the inventory records

► 3. Capacity and resource planning is included in the MRP logic

► 4. Unused materials are returned to stores and recorded back into the system

Capacity and resource planning is included in the MRP logic

► 1. Manufacturing Resource Planning

► 2. Master Resources Production

► 3. Management Reaction Planning

► 4. Materials Requirements Planning

Materials Requirements Planning

► 1. Material Planning System

► 2. Master Planning System

► 3. Material Production Schedule

► 4. Master Production Schedule

Master Production Schedule