Chemical Engineering

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“Chemical Engineering Interview Questions and Answers will guide us now that Chemical engineering is the branch of engineering that deals with the application of physical science, and life sciences such as biology, microbiology and biochemistry with mathematics, to the process of converting raw materials or chemicals into more useful or valuable forms. So learn Chemical Engineering and get preparation for job of Chemical Engineering by Chemical Engineering Interview Questions and Answers.”



151 Chemical Engineering Questions And Answers

21⟩ How can one determine the particle size distribution for a given bulk solid?

While there are high-tech methods of performing such an analysis (laser-diffraction and video imaging system are available), the simplest way is to use a sieve stack. For example, to analyze a particular solid, one would stack several different mesh sizes into a cylinder with the largest mesh opening on the top and progress down through the cylinder to finer mesh. The cylinder would contain a pan on the bottom. Before beginning, weight the test sample, each piece of mesh, and the pan. Then, the sample is loaded into the top of the test cylinder and the cylinder is exposed to a combination of movements (shaken) to allow the solids to pass through the appropriate mesh sizes.

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22⟩ What is the most common cause of solid size segregation in bulk solid systems?

Many engineers usually point directly to the pneumatic conveying system as a source of such a problem. The truth is that in most cases, segregation occurs because of the differences in sizes of the articles. As a rule-of-thumb, if the size ratio extends outside of around 1:1.3, then there will most likely be segregation. This being said, one should inspect the equipment responsible for determining the particle size rather than the pneumatic conveying system if this problem is occurring. Reference: Richard Farnish, the Wolfson Centre for Bulk Solids Handling Technology

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26⟩ What does the catalystic converter on an automobile really do?

A catalytic converter is a device that uses a catalyst to convert three harmful compounds in automobile exhaust gas into harmless compounds. The three harmful compounds are:

► Hydrocarbons (in the form of unburned gasoline)

► Carbon monoxide (formed by the combustion of gasoline)

► Nitrogen oxides (created when the heat in the engine forces nitrogen in the air to combine with oxygen).

Carbon monoxide is a poison for any air-breathing animal. Nitrogen oxides lead to smog and acid rain, and hydrocarbons produce smog. In a catalytic converter, the catalyst (in the form of platinum and palladium) is coated onto a ceramic honeycomb or ceramic beads that are housed in a muffler-like package attached to the exhaust pipe. The catalyst helps to convert carbon monoxide into carbon dioxide. It converts the hydrocarbons into carbon dioxide and water. It also converts the nitrogen oxides back into nitrogen and oxygen.

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27⟩ What is the average salary for chemical engineers?

AIChE just came out with the results of a ChE salary survey (See Chemical Engineering Progress, September 2000). To answer your question depends on years of service, the type of degree, the size of the company and the type of industry, i.e. Engineering, Design & Construction (E&C), Plant work, Self Employed as examples. To summarize briefly, median starting salary is about $50,000 per year. Median salary among all Chemical Engineers is about $77,200 and annual raises are averaging 4.4%. As far as job prospects that again depends in which area you are interested. In general, jobs are still looking good. However, be forewarned, Chemical Engineers no longer command the job security that we once had. In economic downturns, it can get nasty.

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28⟩ What is an effective means of removing silicon from aluminum?

Silicon is well known for its chemical inertness, (i.e. it tends not to react with many other chemicals). Depending on what type of silicon you are dealing with, this may or may not be easy to solve. If the silicon is from a lubricant, it is probably the graphitic form, which is soluble in a strong combination of nitric, and hydrofluoric acids, neither of which I would recommend for you to use...nor hydrofluoric acid is not easy to come by. If it is silicon from an acidic form (probably any other form other than a lubricant), you should try ammonia. In either case, leave your acetone at home...it will NEVER work! UPDATE: An ammonia solution worked very well in this case

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29⟩ How can you separate hydrogen peroxide into hydrogen and oxygen?

This is easily done. Just expose hydrogen peroxide to air. The oxygen in the air will oxidize the hydrogen peroxide into its component gases. It happens far too slowly for industrial or most other purposes (an enzyme catalyst can be used to speed up the process). However, neither hydrogen nor oxygen is produced in this manner in industry. The enzyme catalyst is called "catalase".

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30⟩ What is the easiest way to extract hydrogen from water and the safest way to store it?

Electrolysis (which means splitting using electricity) of water is the method for producing hydrogen from water. The safest way to commercially store it would be to use a palladium "sponge", because palladium adsorbs several hundred times it's own volume in hydrogen. One would need to produce a compound with a very high surface area, which has a thin coating of palladium. This type of material is commonly used as a catalyst in chemical processes.

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33⟩ What is happening when paint dries?

During the manufacture of paint, solvents are added to make the paint thinner so that it can be applied to various surfaces. Once the paint is applied, the solvents evaporate and the resins and pigments that make up the paint for a thin, solid layer on the surface.

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34⟩ What is a solvent?

According to the US Solvent Council, "A solvent is a liquid which has the ability to dissolve, suspend, or extract other materials without chemical change to the material or solvent. Solvents make it possible to process, apply, clean, or separate materials.

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35⟩ What are the three classes of organic solvents?

Typically, organic solvents can be split up in the following classes: Oxygenated, Hydrocarbon, and Halogenated. Oxygenated solvents include alcohols, glycol ethers, ketones, esters, and glycol ether esters. Hydrocarbon solvents include aliphatics and aromatics. Halogenated solvents include those that are chlorinated primarily.

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36⟩ How can separation of chiral chemicals affect the chemical and/or pharmaceutical industries?

This enantiomers (left [S] or right [R] oriented) versions of the same compound can have very different properties; this development has been significant particularly in the pharmaceutical industry. For example, the drug Seldane is a racemic mixture of both S and R versions of the drug's molecules. Through chiral separation technology, Hoechst was able to bring the drug Allegra to market in only 3 years (far less time than is usually necessary). Hoechst was able to bypass toxicity testing because Allegra is a single chiral form of its molecule. By chiral separation, the most of the side effects of Seldane were avoided in Allegra.

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37⟩ What are PCBs?

PCB is a commonly used acronym for "PolyChlorinated Biphenyls". These compounds are famous for the disposal problems that they pose to the chemical industry.

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38⟩ What is a surfactant?

A surfactant is a chemical that reduces the surface tension of pure liquid or a mixture of liquids.

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39⟩ Can asphalt be recycled to form a useful product?

Asphalt can be ground into small pieces and emulsified to form a 70% oil/30% water mixture. This fuel can be used to power boilers. It has a heating value of 6,600 kcal/kg and is said to be stable for about 6 months.

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40⟩ What is the easiest way to extract hydrogen from water and the safest way to store it?

Electrolysis (which means splitting using electricity) of water is the method for producing hydrogen from water. The safest way to commercially store it would be to use a palladium "sponge", because palladium adsorbs several hundred times it's own volume in hydrogen. One would need to produce a compound with a very high surface area, which has a thin coating of palladium. This type of material is commonly used as a catalyst in chemical processes.

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