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“Design Engineering Frequently Asked Questions in various Design Engineer job interviews by interviewer. The set of questions are here to ensures that you offer a perfect answer posed to you. So get preparation for your new job interview”



93 Design Engineering Questions And Answers

61⟩ Explain what minerals are used in the manufacture of cars?

Cars are made from many various minerals. The steel body is made from the iron-rich minerals like magnetite and hematite. Door handles and badges are often coated in chromium which comes from chromite. Some of the other minerals used are aluminum, quartz, copper, magnesium, zinc, tin etc.

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62⟩ Tell me what is a cotter joint?

These types of joints are used to connect two rods, which are under compressive or tensile stress. The ends of the rods are in the manner of a socket and shaft that fit together and the cotter is driven into a slot that is common to both pieces drawing them tightly together. The tensile strength of the steel is proportionate to the strength needed to offset the stress on the material divided by the number of joints employed.

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63⟩ Tell me which is the hardest material on earth?

Diamond is currently the hardest material, made up of carbon atoms which cannot move. Carbon is the only atom that can have four electrons in the second shell surrounding the carbon nucleus, precisely why making a diamond the hardest material. However, there also are claims by a few to a new rare material called Wurtzite Boron Nitride which has a structure similar to a diamond but has some other atoms in place of carbon.

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64⟩ Explain me what is a positive displacement pump?

A positive displacement pump causes a liquid or gas to move by trapping a fixed amount of fluid or gas and then forcing (displacing) that trapped volume into the discharge pipe. Positive displacement pumps can be further classified as either rotary-type (for example the rotary vane) or lobe pumps similar to oil pumps used in car engines. These pumps give a non-pulsating output or displacement unlike the reciprocating pumps. Hence, they are called positive displacement pumps.

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65⟩ Tell me how is martensite structure formed in steel?

Martensite transformation begins when austenite is cooled below a certain critical temperature, called the matrensite start temperature. As we go below the martensite start temperature, more and more martensite forms and complete transformation occurs only at a temperature called martensire finish temperature. Formation of martensite requires that the austenite phase must be cooled rapidly.

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66⟩ Why are manhole covers usually elliptical?

Once again, the question brings the focus to the “why” of the design. Force the applicant to hypothesize about possible reasons why ellipses might be more effective than circles to see if their thought process will carry over to your needs.

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67⟩ Explain me what is a micron?

A micron is 1000th part of 1mm. That is divide 1mm into 1000 equal parts the value that you would get is 1micron. For example the diameter of human hair is approximately 70 to 80 microns.

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68⟩ Tell me what are the advantages of gear drive?

In general, gear drive is useful for power transmission between two shafts, which are near to each other (at most at 1m distance). In addition, it has maximum efficiency while transmitting power. It is durable compare to other such as belts chain drives etc. You can change the power to speed ratio.

Advantages: -

☛ It is used to get various speeds in different load conditions.

☛ It increases fuel efficiency.

☛ Increases engine efficiency.

☛ Need less power input when operated manually.

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69⟩ What is the formula of heat loss in a pipe?

In order to find total heat loss through the pipes it is imperative to know the thermal conductivity and the differing thicknesses of each layer. The ground that surrounds the pipe also acts as a layer of insulation. Considering this, the thermal properties of the stoneless sand is included in the heat loss calculation.

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71⟩ Tell me what are the advantages of DTSI over normal engines?

The cylinder head has two spark plugs, instead of the usual one. When two sparks are generated at either ends of the combustion chamber, the air-fuel mixture is ignited in a way that creates two flame fronts. A higher rate of combustion is achieved leading to higher rise in pressure. The outcome of this is more torque, better fuel efficiency and lower emissions.

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74⟩ Explain why are LNG pipes curved?

LNG pipes are curved because LNG is condensed gas (-164 deg cel) so it can expand the pipes that is what engineers designed the LNG pipes are curve type.

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75⟩ Explain me what kinds of pipes are used for steam lines?

Normally galvanized pipes are not used for steam. Mild steel with screwed or welded fittings are the norm. Pressure and temperature are very important factors to be considered in what type of materials to be used. Steam even at low pressures can be extremely dangerous.

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79⟩ Tell me what do you understand by the Hooke`s Coupling what are its purposes?

The Hooke`s coupling is used to connect two shafts whose axes intersect at a small angle. The two shafts are inclined at an angle and is constant. During motion it varies as the movement is transferred from one shaft to another. One of the major areas of application of this coupling is in gear boxes where the coupling is used to drive the rear wheels of trucks and other vehicles. In such usage scenarios two couplings are used each at the two ends of the coupling shaft. they are also used to transfer power for multiple drilling machines. The Hooke`s coupling is also known as the Universal coupling. The torque transmitted by the shafts is given by :

T= (pie/16) x t x (d) cube

Where T = torque, t = shear stress for the shaft material and d the diameter of the shaft.

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80⟩ Explain me what is a Process Flow Diagram?

A Process Flow Diagram (or System Flow Diagram) shows the relationships between the major components in the system. It also has basic information concerning the material balance for the process.

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